Composite Molding
a cost effective release surface for hand lay-up and open mold composites
Composite Molding
PTFE Coated Fiberglass Tapes & Fabrics act as a costeffective release surface for hand lay-up and open mold composites. During the hand lay-up process, PTFE coated fabric acts as a flexible release liner that conforms to the mold while its nonstick coating allows clean removal from the molded composite part.
In open mold processing, the mold or tool is lined with PTFE coated tape which provides an advantage over fabric for complex shapes in that it is conformable and will stay firmly in place. Once the PTFE lined mold is filled with resin and composite material, curing occurs and the PTFE tape releases cleanly from the tooling. In most applications, composite parts should be vacuum bagged in/on the mold to prevent pre-release of the part from the mold. PTFE tapes and fabrics replace other manually applied release agents that are labor intensive to use and must be reapplied before each lay-up. PTFE tapes and fabrics provide a more consistent release and may also last for several pulls from the mold, providing additional time and cost savings. Another advantage of using PTFE tape and fabric as a release surface is the elimination of harmful chemicals that are often used to clean other release agents off the parts after manufacturing.
Features:
- Optimal release/smooth finished surface
- Reduces prep time, finish work & clean-up
- Eliminates waxes & chemical cleaners
- Temperature resistant to 500°F/260°C
- Abrasion resistant
- Flexible/conformable
- Can be gel coated
- May perform for multiple pulls
Applications:
- Mold release for boat hulls and decks, bulkheads, helicopter rotor blades, wind turbine blades and other composite parts
- Nonstick covering for fabrication work surfaces
Composite Molding Data
Part Number | Overall Thickness (inches) |
Adhesive | Adhesive Thickness (lbs/sqyd) | Adhesive Strength (ozs) | Application |
---|---|---|---|---|---|
0.005 | Silicone | 0.002 | 40 |
Mold release tape |
|
6085-05 | 0.007 | Silicone | 0.003 | 45 | |
6085-06 | 0.008 | Silicone | 0.003 | 50 | |
6095-03 | 0.005 | Silicone | 0.002 | 40 | |
6095-05 | 0.007 | Silicone | 0.002 | 50 | |
6095-06 | 0.008 | Silicone | 0.002 | 55 | |
6445-02 | 0.004 | Silicone | 0.002 | 25 | |
7025 | - | N/A | N/A | NA | Bleeder cloth and peel-ply |
7038 | 0.0028 | N/A | N/A | NA | Release fabric |